Required skills
Job description
Contract role in Sanand for an experienced industrial automation engineer to program, simulate, commission, and troubleshoot multi-vendor PLC systems (Siemens TIA Portal/S7 and Rockwell Studio 5000/Logix, plus Mitsubishi). The role is heavy on industrial connectivity—OPC UA is a critical requirement (data modeling/namespace design/security) along with Profin
Project overview
Contract role in Sanand for an experienced industrial automation engineer to program, simulate, commission, and troubleshoot multi-vendor PLC systems (Siemens TIA Portal/S7 and Rockwell Studio 5000/Logix, plus Mitsubishi). The role is heavy on industrial connectivity—OPC UA is a critical requirement (data modeling/namespace design/security) along with Profinet/EtherNet/IP/Modbus TCP—and on PLC↔SCADA↔MES interface design, tag structuring, and MES tag mapping/SQL connectivity.
Responsibilities include documentation (FDS, IO lists, cause-effect matrices, FAT/SAT reports), FAT/SAT and commissioning, drives (VFD/servo) commissioning, safety PLC and robot safety integration, and onsite support/training; battery manufacturing exposure is preferred.
Responsibilities
- PLC Programming: Siemens (TIA Portal), Rockwell (Studio 5000) – modular, scalable architecture
- Advanced Simulation: Factory I/O / Process Simulate / MATLAB-Simulink for logic validation
- Industrial Communication
- Strong hands-on in OPC UA (critical requirement) – data modeling, namespace design, secure communication
- Profinet / Ethernet-IP / Modbus TCP
- SCADA/MES Integration
- Interface design between PLC ↔ SCADA ↔ MES
- Tag structuring, data acquisition strategies
- Control System Design
- Functional Design Specifications (FDS), IO list validation, cause-effect matrices
- Battery Manufacturing Exposure (preferred)
- Cell assembly, formation, pack assembly lines
Requirements
- PLC programming: Siemens S7/TIA Portal (including Ladder Logic and STL)
- PLC programming: Rockwell/Allen-Bradley Studio 5000 (RSLogix), CompactLogix, ControlLogix
- Multi-vendor PLC integration/maintenance (Siemens/Rockwell/Mitsubishi)
- OPC UA hands-on (client/server configuration, data modeling, namespace design, secure communication)
- Industrial communication protocols: Profinet, Ethernet/IP, Modbus TCP (and general TCP/IP)
- SCADA/HMI programming; FactoryTalk (Optix/FactoryTalk suite)
- PLC↔SCADA↔MES integration (interface design, tag structuring, data acquisition strategies, MES tag mapping)
- FAT/SAT, testing, simulation, commissioning activities
- Troubleshooting PLC programs, electrical faults, automation failures
- Control system documentation: FDS, IO list validation, cause-effect matrices, alarm list, architecture diagrams
- Drives commissioning/configuration: VFDs and servo drives (Siemens/SEW/ABB/Mitsubishi)
- Siemens Safety PLC implementation/testing
- Robot safety integration concepts (Safe Move, DCS, STO)
- SQL/database connectivity for MES integration and performance issue handling
Project details
- Start: flexible
- Remote: onsite
- Location: India, IN
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